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How a U.S. Market Location Study Saved a Robotics Group Millions

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When a leading Italian technology group designing automated production lines and robotics for the Fast-Moving Consumer Goods (FMCG) sector decided to deepen its U.S. footprint, the decision required more than picking a spot on the map. They needed to lay a foundation built for long-term growth. They needed a U.S. market location study.

The Challenge

The client had an existing U.S. subsidiary in the Midwest, but they believed establishing an additional presence in the Southeast might better align with their internal resources and market opportunities. They were facing a strategic crossroad and needed comprehensive, unbiased data quickly to determine if a move was financially and operationally viable. They engaged Management inSites (MI) to test this hypothesis.

MI’s Solution

MI acted as their confidential scout. We reached out to state economic development boards in the target regions without revealing the client’s identity, gathering fresh, non-public insights to supplement our rigorous analysis of official government data.

Deep Dive — U.S. Market Location Study

The client was eyeing the Carolinas, Tennessee, Texas, and Florida, alongside a specific look at the Charlotte region, for expansion within the U.S.

The challenge was timing and depth. The project was on an expedited timeline, which carried the risk of incomplete data. Furthermore, foreign entities often struggle to navigate the nuanced regional variances of the U.S. market—overlooking critical differences in labor laws, utility reliability, and tax incentives that don’t exist in Europe. Outsourcing the work to MI solved these issues.

To compare the states, the scope focused on a rigorous analysis of five core criteria: workforce availability—specifically for electrical and mechanical engineers—alongside utility costs, operational risks, and liabilities. Furthermore, MI evaluated connectivity infrastructure, including airports and freight volume, as well as the specific tax structures and incentives available in each region.

Crucially, the client needed this data to build internal stakeholder consensus. They needed to know: is the grass actually greener in the Southeast?

Our Methodology:

Regional Context & Robotics Clusters — First, we examined the macro-environment of the U.S. robotics industry. Taking a step back from their targeted Southeast, we needed to validate their selected target region and ensure they weren’t missing opportunities across the rest of the U.S. Our analysis contrasted the Midwest’s density and low cost of living against the Northeast’s connectivity but prohibitively high costs. We also evaluated the Southeast as a growing center with high migration and low energy costs, weighing those benefits against the rising cost of living in metro areas. Finally, we saw how investing in the West Coast would have a significant time-zone disconnect with Italy, making it an unlikely choice. This confirmed that the analysis should focus on the Midwest and Southeast.

The Heat Map — To turn the raw data collected on the Southeastern states into decision-grade intelligence, MI developed a comparative scoring system. We cross-referenced official state data with U.S. government statistics to ensure accuracy, assigning a numerical value (1 = Best, 5 = Worst) to each criterion for the selected states. These scores were then visualized through heat maps, allowing stakeholders to instantly see the trade-offs between a “low tax” state and a “high utility cost” state at a glance.

Proactive Consulting —Midway through the analysis, MI anticipated a question that was not in the original scope: What about the cost of the land itself? While not originally requested, our team leveraged our local relationships to gather preliminary cost-per-acre data. When the client eventually asked, we had the answer ready immediately—preventing a delay in their decision-making process.

The Result

The deliverables included a comprehensive summary package, raw data backups, a drill-down analysis of the target region, and a presentation to the stakeholders.

However, the true value of the study was in the conclusion.

The heat maps and scoring matrices revealed a critical insight: The five Southeastern targets were not significantly better than the client’s current Midwest location.

While the Southeast offered advantages in migration trends and climate, the data showed that the cost and disruption of a move would likely outweigh the marginal operational gains. The workforce density and low cost of living in their current Midwest home remained highly competitive.

Guided by MI’s data, the client chose not to move their U.S. headquarters at that time.

This was a big win. A less rigorous study might have encouraged a costly expansion based on “hype” about the Southeast. MI’s objective analysis gave the client the confidence to stay put, saving millions in relocation costs and allowing them to reinvest resources into their existing facility.

Bottom Line

In U.S. expansion, data isn’t just numbers—it is the bridge to confident growth.

This case study illustrates that the value of a consultant isn’t just in helping you move; it’s in helping you make the right decision. By conducting a Location Study before committing to Site Selection, the client avoided a potential strategic misstep.

This case provides three critical lessons for foreign SMEs:

  1. Don’t blindly believe the hype; just because a region is “hot” does not mean it is right for your specific industry cluster.
  2. Validate before you commit, as a low-cost preliminary study can save you from a high-cost strategic error.
  3. Partner with local experts. MI’s ability to anticipate questions and navigate regional nuances provided the clarity the stakeholders needed to reach a consensus. As an independent outside source, with nothing to gain from the client moving, we were able to provide unbiased data.

Is your U.S. strategy based on assumptions or data? Contact Management inSites to validate your next move.

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Management inSites is moving to a new office location. Starting September 1, all local operations and in-person meetings will take place at our new facility at: 6100 Orr Road
Charlotte, NC 28213